We create flexible solutions for consistent, quality part assembly:
Quality part assembly has never been so easy! We create assembly solutions that vary from simple part sensing or clip driving to fully automated cells. If you’re in need of manual assembly assist machinery, we can build fixtures that hold parts while your operator drives screws or clips, or completes assembly. If semi-automation is what you’re looking for, we can build a line or a cell in which much of the assembly is automated when operators load and unload parts. And finally, full automation is available in which a part is taken directly from a mold and an assembled part is produced, never having been touched by human hands.

The JR Automation difference:
Quality part assembly has never been so easy! We create assembly solutions that vary from simple part sensing or clip driving to fully automated cells. If you’re in need of manual assembly assist machinery, we can build fixtures that hold parts while your operator drives screws or clips, or completes assembly. If semi-automation is what you’re looking for, we can build a line or a cell in which much of the assembly is automated when operators load and unload parts. And finally, full automation is available in which a part is taken directly from a mold and an assembled part is produced, never having been touched by human hands.

Our assembly systems can:

• Insert or place pieces together
• Drive studs and screws
• Verify part presence
• Bond or glue
• Integrate robotics for ease of application
• Integrate bowl feeders or elevator systems
• Integrate vision systems
• Integrate conveyors
• Press, punch, and form
• Weld
• And more...

A cost-effective choice for flexible, consistent weld assembly:
Our edgefold machinery presents an ergonomic, consistent and cost-effective solution to edgewrapping of finished surfaces onto molded parts. A superior alternative to manual edgefolding, labor-intensity is greatly reduced, with this repeatable, high quality solution to your assembly needs. Our edgefold process is engineered to serve as a complete workstation, effectively integrating into your production flow.

Our edgefold process involves accurate nesting, which ensures a tight fit between fabric and substrate. A variety of adhering options are available, including hot air, hot melt glue, heat-activated glue, water-based and solvent-based adhesives, and pressure sensitive adhesives. CNC machined nesting, and blades developed from math data are used to accurately push the wrapping into position, which creates a quality, consistent wrap. Controls options allow for various curing time settings, for the best hold without damaging your part.

To date, edgewrap machines have successfully assembled everything from automotive visors, seat backs, consoles, door panels, headliners, and office chairs. There are relatively no limits to part size, shape, or contour capabilities and fabric options include cloth, leather and vinyl. Substrate materials are virtually limitless as well, and will be utilized according to your specifications. Contact one of our sales representatives today, to learn how we can make your assembly process more cost-effective and consistent with our automated edgefold technology!

An advanced concept in plastic assembly that speeds production and lowers operating costs:
Heatstaking presents a diverse, ergonomic, cost-effective way to create a solid, permanent bond between two different materials or parts. A superior alternative for mass production assembly, the heatstaking process is engineered to serve as a complete work station for any industry that requires plastic parts assembly. JR Automation is dedicated to the progress of heatstaking and we have continually improved upon our patented processes over the past 15 years.

Our heatstake machines have a constant heat control system which eliminates sticking and stringing. The entire stud is heated, to produce a strong, uniform bond. Additionally, the machines are equipped with a preheat start-up cycle which prevents cycling unless the machine is at proper heat, reducing scrap parts. Nesting options include durable, abrasion-resistant machined jigs or poured urethane, custom-created from your parts or math data for precise part placement. Machine options are diverse, including 4-post head down, 4-post part up, shuttle, small to large scale rotary, adjustable height frames, and transfer line units, to best meet your needs. Auxiliary options include overhead lighting, fans and outlets, with ergonomic options of adjustable-height tables and part bins.

The JR Automation difference:
Our heatstake machines have no limits on part size or number of stake points. To date, we have produced machines for parts 1”x2” to 36”x90” with the number of stakes varying from one to one hundred. Additionally, we have the ability to heatstake a variety of materials, including ABS, nylon, polypropylene, and glass-filled plastics.

Our stakes and heaters are individually mounted to allow for easy adjustment, to produce the best staking possible. Our reliable heater burnout detection monitors each heater individually, to ensure quality staking with each machine cycle. Our patented quick-change heaters allow for easy maintenance in seconds, when burnout occurs. Full part detection, light curtains, and adjustable timers are just a few of the additional options available with our heatstake machines. Please contact one of our sales representatives to find out more about how our heatstake machines can help make your manufacturing process more productive and efficient.

A cost-effective choice for flexible, consistent weld assembly:
Weld assembly systems are a flexible, cost-effective, way to build and bond aluminum, steel, plastic or sheet metal parts. Our assembly machinery gives you the flexibility to do a single spot weld or a complete part assembly with multiple welds. Using technology and state-of-the-art controllers, we have the capability to incorporate various types of welding, such as vibratory, sonic, MIG, resistance, spot, spin, and hot melt, into your assembly machine.

Our machines provide weld consistency and reliability, as well as a handling system, which can make a welder out of anyone! Bulky or awkward parts can be handled with ease, and our nesting systems allow for consistent welding in multiple positions and locations. Hazardous conditions are eliminated with our automated systems, and a novice can make quality parts each time.

The JR Automation difference:
Our weld assembly machines have limitless possibilities in regards to part size, material, weld points, part change flexibility and assembly. To date we have built machines that weld both sub-surface and A-surface parts, with parts varying in size from the interior courtesy light of automobiles to the office panel frame. We have produces machines with up to eighteen MIG welders working in unison and have incorporated rotary dial, robotic part transfer, and walking beam transfer handling systems.

Plastic welding, using vibratory, sonic, spin, and hot plate technologies, has produced assembly machines for degas cells, intake manifolds, visors and various other small components. Metal welding, using MIG and resistance welding, has produced assembly machines for car bumpers, office panel frames, automobile seating and file cabinets. Additionally, the hot melt technology has allowed for various applications from carpet to substrate bonding to tail light assembly. Please contact one of our sales representatives to find out more about how our weld assemblies can help your produce a more consistent, cost-effective product.

Our patent-pending, shoddy pad attachment process is a cost-effective alternative to either hot adhesive use or sonic welding of shoddy pads to plastic substrates.
With the elimination of robots, sonic welders, and adhesive dispensing equipment, we build a simpler, faster machine with less expensive components and still maintain the quality of the attachment.

Benefits:

• The machine itself costs less
• Operation and maintenance are less expensive.
• Verify part presence
• Replacement parts are less expensive.
• The noise level is reduced because the sonic welders have been eliminated.
• Hot melt mess is eliminated.
• Removing hot adhesives increases safety.

Our shoddy pad machines have no part size limits and can accommodate a wide variety of part contours:
Our shoddy pad attachment process has diverse control variations including the option of adjustable heat times on either and operator interface screen or with push buttons. Heater burnout indicators allow for optimum machine operation without any guesswork and heater zoning allows for each part change. Please contact one our salespeople today to find out how our shoddy pad attachment technology can help you.